SpaceX is actively manufacturing Starship rockets for its 2025 test campaign, utilizing robots at its Starfactory in Boca Chica, Texas. Recent footage shows robots welding the nose cone of an upper-stage Starship, showcasing SpaceX's push toward automated production.
Automated Rocket Production
SpaceX's Starfactory aims to produce 1,000 upper-stage Starship rockets annually. The manufacturing process involves rolling steel sheets into tubes, which are then welded together to form the rocket's structure. The upper stage, requiring aerodynamic shaping and the incorporation of flaps, is assembled differently.
The footage highlights robots welding the nose cone at various angles, while technicians install heat shield tiles. The Starfactory also handles inspection of these tiles after installation.
Starship Flight 7 Preparations
While robot-assisted manufacturing of upper-stage Starships is underway, SpaceX is simultaneously testing the Super Heavy booster at the launchpad. Tests include spin prime tests of the booster pumps and tank tests to verify structural integrity. These tests will precede a crucial static fire test.
Starship Flight 7 is potentially scheduled for January, serving as a significant milestone for the program. This flight will allow SpaceX to further test the upper stage, paving the way for a potential tower catch of the upper-stage rocket during future missions.
Looking forward to Starship Flight 7? Well Starbase is already working on vehicles for multiple flights into 2025. Oh and using robots of course.
— NSF - NASASpaceflight.com (@NASASpaceflight) December 8, 2024
Full video in reply. pic.twitter.com/x3NknOVxSY